PRODUCTION CAPACITY
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SPINNING
400,000
SPINDLES
Capacity of 400,000 spindles, spinning yarn counts ranging from 20s to 240/2 yarns. Premier uses the finest of Indian, Supima, Egyptian, Organic, Suvin and BCI cotton to produce superior quality of yarn. One of the highly efficient and modem spinning capacities in the industry.
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WEAVING
2,000,000
METERS PER MONTH
Capacity of over 2 million meters per month in wide and narrow width fabrics. We are specialized in yarn-dyed, jacquards, dobbys, percales, sateens, twills and matelassé. Machineries include preparatory from Benninger and looms from Sulzer, Picanol Airjets, Somet Dobbys and Staubli Jacquards. Also equipped with a CCI automated desk loom which can replicate sample fabric in actual construction and colors in a short lead time.
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PROCESSING
5,000,000
METERS PER MONTH
Capacity of 5 million meters per month in wide and narrow width fabrics. Empowered by a highly skilled workforce who ensure to achieve a great finish on the fabrics using state of the art machinery from Osthoff, Benninger, Menzil, Kusters, Montforts and Mahlo. Premier strongly believes that machinery alone can never produce the best finishing, it is the skilled workforce which does the magic to achieve the desired results. Pleva online color assessments and EVS digital defect analyzer ensures fabric quality at its best. The factories handle 100% cotton, linen, bamboo, tencel and various other synthetic fibers and specialized in reactive, indanthrene VAT and Disperse dyeing. Zero discharge effluent control is managed by Europrogetti from Italy.
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YARN DYEING
75,000
KGS PER MONTH
Equipped with machinery from Fongs with the capacity of over 75000 Kgs per month producing bleached, vat and reactive dyed. This capacity provides excellent support in creating various yarn dyed fabrics in Dobbies and Jacquards.
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EMBROIDERY & PRINTING
5 x 8
HEAD MACHINES
Experienced in handling intricate embroidery techniques the factory is equipped with five 18 head embroidery machines from KSM, Switzerland and Tajima, Japan. Apart from embroidery, the expertise also extends to various other embellishments like picoting, multiple pleating, marrowing, laces, etc.
The factory is equipped with a dedicated team to handle multi rotary printing and digital printing on sub-contracting basis.
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SEWING
500,000
SHEET SETS PER MONTH
Automation is the key to minimizing manual handling of fabrics and accesories and this is achieved through Parker Hauser cutting machines, SMART / ETON material movement system, Espritech automated folding machine, Magetron packing machine and Hanel storage system. The factory has a capacity of 500,000 sheet sets per month with SMART and ETON line management systems. Other machineries include high precision Durkoff Adler sewing machines from Germany and machines from Juki, Brother, Cornelly and Pegasus . Stringent and systematic quality assurance approach ensures high quality production.
A new automated plant is in the pipe-line and due for operation by the end of 2021. This will double the capacity of the current factory.
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QUILTING & COMFORTER MAKING
10,000
PIECES PER MONTH
A new quilting and comforter making plant, capable of making single and multi needle designs has been planned and will be set up along with the automated plant by the end of 2021.